This Old House Magazine: Getting Into Hot Water

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Water heaters are easy to ignore—until they stop working. The average one lasts about 8 to 12 years and accounts for roughly 15 to 20 percent of your utility bill. So if your heater is getting along in years, or if you're adding or upgrading a bathroom, remember the three cardinal rules of shopping for a standard storage water heater: Don't rush. Size matters. Energy efficiency matters more.

Admittedly, an ice-cold shower or a leaking heater makes it more urgent to get a new heater hooked up quickly. But if you choose one based solely on speed of delivery, you may end up with a unit that can't keep up with demand, costs more to operate, and fails sooner than it should.

Get Wise About Size
Even if you were happy with the old tank, don't automatically assume that it had the right heating capacity. To determine that capacity, you first need to add up about how much hot water your household uses during the busiest hour of an average day. "Size a water heater for your demand 363 days a year, not the one or two days that you've got 25 relatives visiting," says Richard Trethewey, This Old House plumbing and heating expert. "Otherwise, you'll end up with an energy-gobbling beast in the basement."

This sum—your household's "peak-hour demand" for hot water—should be close to your water heater's "first-hour rating" (FHR) printed on each heater's yellow Energy Guide label. Basically, the FHR tells you how many gallons of hot water a heater can produce during an hour of high usage. (It is not the same as the number of gallons a tank can hold.)
When comparing the different types of heaters, you'll see that gas- and oil-fired units generally have higher FHRs, relative to their tank size, than do electric models. (Flames heat water more quickly than heating elements do.) If you come up with a high FHR on your worksheet, say 100 gallons or so, you may need to install a second water heater.

Assess Efficiency
The next number to look at is the energy factor (EF), a number that represents the percentage of energy that is turned into hot water by that specific model. The higher the number, the more efficient the unit and the less it will cost to operate. (An EF of 1 would indicate that 100 percent of the energy a heater uses is converted into hot water—a physical impossibility, alas.) While a high EF is good, you have to factor in the cost of the energy the heater uses to get a true picture of how much it costs to operate. In most areas, for example, an electric heater with an EF of 0.8 will cost more to run than a similar-size gas model with an EF of 0.6, due to the higher price of electricity compared with gas.

In most cases, water heaters with high EFs cost more to buy, but don't overlook the potential long-term savings in fuel costs. Here's an easy formula to calculate the payback period when comparing heaters that have the same FHR rating but different prices: Divide the difference between the prices of the two models by the difference between their estimated annual operating costs (printed on the Energy Guide labels). The result is the number of years it will take the energy savings to offset the higher purchase price. Look for a payback within 10 years, the expected life span of an average heater. Of course, if energy prices go up during that time, the payback period will be shorter.

Keep in mind that the estimated annual operating cost is just an approximation. To more accurately predict performance and payback time, plug each model's EF and your actual energy cost into the online worksheets provided by GAMA (www.gamanet.org/consumer/consumer.htm).

Performance Features
After determining a heater's size and efficiency rating, consider these other important factors that increase longevity and reduce operating costs.

Tank material: The typical tank is steel lined with "glass" (actually porcelain enamel). It contains anodes—magnesium or aluminum rods—suspended in the tank to fight internal corrosion, the number-one reason water heaters fail early (see "Rust Busters," December 1999, page 76). Stainless steel tanks don't rust (and therefore don't need anodes), but they're more expensive than glass-lined tanks. Their higher cost may be worth it in areas where the water is highly corrosive (acidic) or reactive (full of minerals that encrust the tank walls, slowing heat transfer).

Insulation: Whether foam or fiberglass, the insulation surrounding a gas- or oil-fired tank should be R-16 or higher, and R-22 or more for electric. Insulation reduces standby losses—heat that escapes while the unit is idle. Wrapping your tank in a fiberglass blanket won't make up for insufficient insulation built into the tank.

Heat traps: These built-in devices—either valves or flexible connectors bent into an inverted U—put a stop to "thermosyphoning," the tendency for hot water to rise up the supply pipe. If your water heater doesn't have one built in, a heat trap can be added during installation (or retrofitted to existing heaters).

Making Your Selection
Factor in warranties and the manufacturer's reputation before making your purchase. There's no single source to turn to for this information; talking to a few reputable plumbers and plumbing-supply stores should help you narrow the choices. Also, you may be able to take advantage of rebates or incentives offered by local utilities and municipalities to encourage the purchase of energy-efficient models. (Check www.dsireusa.org for state-by-state listings.) Finally, make sure the heater you've chosen will fit in the available space and still leave enough room for servicing.

Once you're ready to buy, your plumber should be able to order the model you want. Or, you may be able to buy directly from a local home center. In either case, professional installation will take about one to three hours; be sure it includes the cost to remove and dispose of the old heater.

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Electric Heater
Electric water heaters are lightweight, quiet, and boast the highest efficiency of any storage water heater. But the price of electricity is so high in most places that relatively inefficient fuel-fired heaters cost less to operate.
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Gas Heater
In tightly sealed homes, look for gas-fired water heaters with sealed combustion chambers and direct or power venting. These features ensure that all exhaust fumes are pumped outside the house.
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Oil Heater
Oil-fired heaters heat water faster than either electric or gas units. They tend to be heavier than other heaters due to the thick lining in the combustion chamber that protects the tank from the burner's intense heat.

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Richard Trethewey's Water Heater Tips
During Installation
Paying attention to a few simple details can enhance safety, save money, and add years to a water heater's life.

• Make sure unit is level, plumb, and stable—never supported by pipes.
• In garages, position gas or oil-fired heaters 18 inches above the floor to keep from igniting gasoline fumes, which are heavier than air.
• Pipe the end of the relief valve to a drain or an area that can safely handle the pressurized steam or scalding-hot water that it may vent.
• For heaters in attics or living areas, install a plastic or galvanized drain pan a bit larger than the diameter of the heater to catch any leaks.
• Label the shut-off valve on the cold-water supply for quick shutdowns.
• Include a heat trap to keep hot water from escaping up the pipes.
• Add a vacuum breaker on cold-water feed to prevent tank rupture.
• Insulate all hot-water supply lines with 3⁄8-inch foam insulation.
• If you're using municipal water, add an expansion tank to reduce pressure fluctuations, which shorten a heater's life.
• To prevent corrosion, use dielectric unions and plastic-lined nipples
to isolate a steel tank from dissimilar metals in supply lines.
• For a porcelain-lined tank in a locale with very corrosive or reactive water, add a second anode to the hot-water nipple.

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For Maintenance
A water heater can last 30 years, but most fail in about 10, due largely to neglect. Perform the following tasks annually, or hire a plumber or HVAC professional to do them, and you'll save your heater from a premature death.

• Drain tank until the water runs clear (right). If there's lots of sediment, drain tank twice a year.
• Inspect the pressure-relief valve for corrosion. If rusty, have a plumber replace it right away.
• On a gas or oil-fired unit, check combustion chamber and flue vent for rust, corrosion, and obstructions. On an electric heater, remove and check heating elements, but first shut off power and drain tank.
• Remove and inspect anode rod (or rods). Replace if six inches or more of the rod's core wire is exposed.
• Keep water temperature between 120- and 130-degrees. (Check with a thermometer held under the tap). Higher temps speed corrosion.