Remount Towel Rack

Help Around the House : Episode ARH-118 -- More Projects »
PHOTO
Home repair expert Henry Harrison helps a guest cut away a section of drywall in her bathroom and mount a brace for a towel rack to the wall studs. One end of the rack was attached to a stud, but the other was just screwed to the drywall and had worked its way loose. This is a two-day project since you will need to let the drywall mud cure for a day. On his elbow grease scale of one to four, Harrison gives this job a four.

Tools:

coat hanger
screwdrivers (Philips and flathead)
utility knife
level
pencil
keyhole saw
safety glasses
scrap 2x4 for cross brace
power drill with countersinking bit and dimpler attachment
hammer
small screws
deck screws
drywall screws
string
joint compound (drywall mud)
mud tray
mud knife
medium-grit sandpaper
drywall tape
scrubbing sponge
paint

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Figure A
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Figure B
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Figure C
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Figure D
Steps:

1. Use the screwdrivers to remove the towel bar and the support plate (figure A).

2. Bend a wire hanger and insert it into one of the holes left from the mount. Twist the hanger around to make sure there are no pipes or electrical wires in the way (figure B).

3. Mark off a small square to cut away using the level. Score the mark with a utility knife and use the bent hanger to pop out the square, exposing a wall stud (figure C).

4. Locate an adjacent wall stud and extend the cut line from the first hole using the level. Cut out the larger square using a keyhole saw and remove the drywall (figure D).

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Figure E
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Figure F
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Figure G
5. Cut a 2x3 cross brace to fit between the studs. Insert a small screw into the center and tie a string around it, just in case the brace falls into the wall and you have to pull it back out (figure E).

6. Pre-drill two angled pocket holes about an inch from each end of the cross brace (figure F). Wear safety glasses while working with power tools.

7. Insert two more small screws near the ends of the brace to help guide it into place, and partially insert the four deck screws (figure G).

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Figure H
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Figure I
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Figure J
8. Fit the brace in the wall and tap it into place with a hammer (figure H).

9. Drive the deck screws into the wall studs, securing the brace (figure I).

10. Replace the piece of drywall and secure to the brace using drywall screws (figure J). Attach a dimpler attachment to the drill to drive in the screws.

11. Rough up the surface around the joint with medium-grit sandpaper so the drywall mud will stick. Mud will not stick to shiny, painted wall surfaces.

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Figure K
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Figure L
12. Apply mud with a drywall knife, covering the screw holes first then expanding to cover the entire area (figure K).

13. Tape the joints around the patch with drywall tape, and use the drywall knife to cut away excess tape (figure L).

14. Smooth the tape out and embed it in the mud using the drywall knife. Even everything out with another coat of mud and let it dry overnight.

15. Wet-sand the area with a damp scrubbing sponge. Put on one more coat of drywall mud, let it dry and sand it down again.

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Figure M
16. Mark the location to remount the towel rack bracket. Use a level to make sure the bracket is even with the other end of the towel rack (figure M).

17. Drill pilot holes and reattach the towel rack bracket. Paint the patched area to match surrounding wall.

Resources
keyhole saw - Stanley (Model #: 15-175)
Stanley Works
1000 Stanley Dr.
New Britain, CT 06053
Phone: 860-225-5111
Toll-free: 800-782-6539
Fax: 860-827-3895
Website: www.StanleyWorks.com

drywall drill bit - Dimpler (Model #: 16627)
drywall screw setter drill bit, about $15 at home improvement centers and hardware stores
Vermont American Tool Co.
PO Box 340
1980 Indian Creek Road
Lincolnton, NC 28092
Phone: 704-735-7464
Toll Free Phone: 800-742-3869
Fax: 704-736-8092
Email: Customer_Service@VermontAmerican.Com
URL: www.vatool.com
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