Help Around the House host Henry Harrison shows a guest how to cut and install a display shelf above a doorway that matches existing window shelves. On his elbow grease scale of one to four, Harrison gives this job a two. Tools:
salvaged lumber
finishing nails
wood glue
workbench
chisel
rubber mallet
pencil
hammer
nail set
tape measure
circular saw
jigsaw
combination square
clamps
safety glasses
Steps: 1. Trace the shape of the existing end brackets onto the new (or recycled) pieces of wood (figure B).
2. Mark any notches you might need to carve out to accommodate trim elements. Measure for the length of the shelf by measuring the doorway and then adding the width of the end brackets (figure C). For instance, in this project the end brackets were cut from 3/4-inch thick wood, so you would need to add 1-1/2 inches to the measurement to get the proper shelf length. 3. Clamp the lumber for the new end pieces to a workbench and use a jigsaw to cut out the contours of the end brackets. Be sure to wear safety glasses while sawing.
5. Adjust the rip fence on your circular saw (figure E) to match the width of the upper shelf. Then rip cut the shelf to the proper width. 6. Cut the shelf to length (the length of the shelf should be the length of the upper molding above the doorway plus the thickness of the two end brackets).