How to Build a Workbench With Standard 2x4s

Organize your workshop with a custom-made workbench.

Problem:
Everyone needs storage space for tools, etc., but workbenches can be intimidating to build, and pre-made workbenches can be expensive.

Solution:
Use inexpensive metal connectors to make a workbench out of standard 2x4s,without having to use special tools or have great woodworking skills.

Steps:

1. Determine desired dimensions for the workbench. Some brands of connectors can be purchased with a blueprint for a basic workbench (and even a parts list) to make figuring out dimensions even easier. A typical height for a workbench is about 34" (or waist-height), although this dimension, as well as the length and width, can be adjusted to suit individual needs.

2. Measure and mark 2x4s to the appropriate lengths for the workbench components.

3. A basic workbench needs four vertical "legs" and eight horizontal cross-pieces. The length of the two front "legs" determines the height of the workbench. The two back "legs" can be left longer to accommodate a shelf, if desired. For adequate support, there should be two rows of cross-pieces around the bench. 4. Use a circular saw, cut all 2x4s to the determined lengths. Be sure to measure twice before cutting (for accuracy). Also, be sure to wear eye protection (safety goggles) whenever cutting.

5. Mark the placement for attaching the metal connectors to the legs.

These connectors will attach the horizontal cross-pieces to the legs. Plan to attach one row of cross-pieces to each leg about 1' off the ground. Plan to attach the second row of cross-pieces flush with the top of the front legs. To ensure that the connectors are level on each row, line up the legs and mark them all at once.

6. Attach the connectors and cross-pieces to the legs. Place a connector at the marked spot, clamp it in place, and secure it with fasteners. Either nails or screws may be used, but screws will provide much more stability. If you aren't using self-tapping screws, which need no pre-drilling, you'll need to drill pilot holes before installing the fasteners.

Repeat the procedure for each connector. Insert each cross-piece into the connectors and secure it with screws.

7. Add the workbench top, pegboard, and extra shelf.

8. Measure and cut a sheet of 1/2" or 3/4" plywood for the top of the workbench.

9. Cut out notches for the back "legs" with a scrap piece of 2x4.

10. Attach the plywood to the top of the workbench frame with screws. If desired, cut and attach a piece of pegboard to the back legs for tool storage. Also, add brackets and a plywood shelf to the back legs for more storage.